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Construction of NPK production unit by capacity of 600 thousand tons in physical weight at JSC “Gomel Chemical Plant

 

  1. Description of project possibilities

À1. Name of the project

(a) Short name «Unit of  NPK fertilizers»

(b) Full name: «Unit of  NPK fertilizers by capacity of 600 thousand tons in physical weight» at JSC “ Gomel Chemical Plant”, Republic of Belarus

(c) The purpose of the project is production of high quality NPK with perfect granules that may be  competitive and attractive for international markets, to increase the capacity of the plant on manufacture NPK of fertilizers, to expand the variety  of fertilizers (types of NPK fertilizers) that may be produced.

 

À2. State of the project

Pre-investment stage.  Two offers from the Czech and Belgian companies were received; the main equipment list is defined. Now the substantiation of investment in building and the business plan is being developed.

 

À3. The participating organizations and their role (contact persons, phone numbers, a faxes, an e-mail addresses)

(a) JSC “Gomel Chemical Plant» — the initiator of the project, the borrower.

director –Liashenko Igor Vasilievich

Belarus, 246026, Gomel, Khimzavodskya str., 5

tel. 8-(10-375-232)-42-87-43, fax 8-(10-375-232)-42-15-59

e-mail: gochem@tut.by

 

À4. Description of the project

By the specialists of the factory the retour method of manufacture is chosen under the scheme ammonizator-granulator – drying drum (neutralization of phosphoric and sulfuric acids by ammonia in the tubular reactor, addition of carbamide  in ammonizator-granulator and potassium chloride in a stream of retour with the subsequent: drying in drying drum, cooling, classification and shipment of  ready— made product).

 

À5. Preconditions / history / the general program / related or similar projects

JSC «Gomel Chemical Plant» belongs to the chemical industry and is a part of Belarus State Concern of Oil and Chemistry and also is the exclusive manufacturer of phosphoric mineral fertilizers in Belarus.

The enterprise manufactures: sulfuric acid, phosphoric acid, mineral fertilizers, fluoric salts, sodium sulphite and chemical products.

JSC «Gomel Chemical Plant» manufactures more than 20 kinds of products. At the moment the plant produces complex nitrogen-phosphorus-potassium fertilizers of grades 5:16:35; 16:16:16; 10:20:20, 16:12:20 etc. for soils of various level of fertility and various agricultural crops.

In 2006 JSC «Gomel Chemical Plant» introduced and certified the system of  quality management of elaboration and manufacture of sodium sulphite  waterless and mineral fertilizers according to the requirements STB ISO 9001 (the certificate ¹ BY/112 05.01.006 0665 dtd 3/23/2006). In 2008 the system of a quality management of manufacture of NPK complex fertilizers has been certificated according to the requirements of international standard ISO 9001 (the certificate ¹UA225880 dtd 11/28/2008). In 2008 JSC «Gomel Chemical Plant» also introduced and certified the system of management of a labor safety according to the requirements of standard OHSAS 18001 and a control system of environment according to the requirements of standard ISO 14001 (certificates ¹UA 225882UA and ¹UA225881 dtd 11/28/2008 accordingly).

 

À6. Short description of influence on the environment

The usage of progressive technologies at designing and building of a  new unit will allow: specific emissions of  inorganic dust, gaseous combinations of fluorine and ammonia to keep at level of specific emissions of working unit of ammoniated superphosphate (0,055 kg / t. n., 0,035 kg / t. n., 0,049 kg / t. n. accordingly);

To lower specific emissions CO and NO2 for 15 %.

 

À7. Possible obstacles /problems/ level of risk

JSC «Gomel Chemical Plant» has steady financial position, that is steady enough, and a good credit history.

The most essential risk that influences realization of the project – is a degree of loading of capacities in conditions of dependence on import of the basic raw materials, increase of  price for the basic raw materials ( apathite concentrate, sulphur) and fuel and energy resources.

 

À8.  Project implementation and recoupment period

A new unit is going to be put into operation in 2014, time of  outlay recovery– 5 years after commissioning

 

À9. The branch of industry the Project belongs to

Petrochemical branch

  

 

Â. Articles of capital expenses (the total investments necessary for realisation of the project)

Â1. Physical components of the project (the equipment, works, services, etc. necessary for project realisation)

Â2.Capital investments(million USD)

Planning

Equipment

Civil and erection works

5,0

40,0

40,0

Total:

85,0

 

Ñ.  Sponsor means / own means

Ñ1. The origin capital  (million US dollars)

Ñ2. Amount

(million USD)

Own means JSC «Gomel Chemical Plant»

9,3

 

D. Necessary financial assistance

D1. Necessary financing, necessary type of financial participation

credit

 

D2.Sources of financing

D3. Type of financial instrument            ( credit, loan, direct investment)

D4. Amount

(million USD)

Enlisted means

Foreign credit

75,7

Total:

 

75,7

 

Å. Demand( consumers) and income

Å1.  Type of consumers /  markets, volumes, pricing, income, estimated benefit / savings:

The basic consumer of mineral fertilizers is Belarusian Agrochemical Complex, the part of fertilizers is exported to Lithuania, to Ukraine, Poland, Lithuania, Latvia and etc.

 

Å2. Income (sales)

Å3. Amount (million USD)

Sales of  NPK fertilizers

150,0

 

F. Industrial expenses and updating costs

F1. Components of expenses, strategy of a cover of costs, the organization of production, the grant and etc.

For realization of the project the plant has engineering networks and communications, sources of heat and power supply. Additional tap of the ground is not required.

 

F2. Items of expenses

F3. Amount (million USD)

Raw materials and materials

125,0

Fuel and energy for technological purposes

4,6

Amortization

5,4

Total:

135,0

 

G. Net Income Value

G1. Receipts E2 less operating expenses F2

G2. Amount (million USD)

 

15,0

 

Í. Sources of information for the project

Í1. The form is filled (Name, position):

Kurilin Oleg Anatolievich – financial director (financial issues)

Naskovets Igor Vasilievich – chief of development department (technical issues)

Í2. Enterprise (name and address):

JSC «Gomel Chemical Plant» -borrower

Belarus, 246026, Gomel,Khimzavodskaya, 5

Í3. Tel.\fax\Å-mail:

fax 8-(10-375-232)-42-15-59

phone numb. 8-(10-375-232)-46-09-80

e-mail: gochem@tut.by

Í4. Date: 18.02.2010

Í5. Departmental accessory of the project: concern "Belneftekhim"

 

 

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